The meat sector is undergoing constant transformation, marked by automation, competitiveness, and increasingly stringent food safety requirements. In this context, modernize the equipment in a meat processing plant is not just an opportunity: it’s a strategic necessity for progress. And when a company decides to take that leap, choosing the right technology partner makes all the difference.
That’s where Mecanova plays a crucial role, not only because of its catalog, but also because of its ability to understand the real challenges of each client, each slaughterhouse, each cutting room, and to turn an initial idea into an efficient, profitable operation fully adapted to their needs.
The start of the project
The customer’s need to modernize their equipment
The client started with a functional but limited facility. Production had grown, processes had become more complex, and the existing machinery no longer met the new market demands or current safety and efficiency standards.
Operational Problems and Previous Limitations
The challenges identified included:
- Slow processing lines with bottlenecks.
- Obsolete equipment requiring constant maintenance.
- Difficulty in ensuring a continuous workflow.
- The need to expand capacity without increasing fixed costs.
Objectives Established from the Initial Contact
The client sought to maximize productivity, reduce downtime, improve ergonomics, and ensure greater safety for operators, all without interrupting their daily operations during the slaughterhouse modernization.
Solution Analysis and Design
Technical Visit and Diagnosis
The Mecanova team conducted a thorough visit to study the space, production type, and workflows of the slaughterhouse. This step is crucial, as it allows for the identification of not only visible problems but also hidden inefficiencies.
Identification of Critical Points
Among the most relevant findings:
- Loss of productivity due to unnecessary movement.
- Equipment that was not aligned with the slaughterhouse’s production rates.
- Lack of automation in slaughterhouse and cutting room processes.
Projected Improvements Based on Efficiency and Profitability
With this information, Mecanova developed a comprehensive proposal focused on optimizing productivity, reducing the physical effort of personnel, and extending the lifespan of the entire plant (slaughterhouse and cutting room).
Selection of Appropriate Equipment
Technical Criteria
Each piece of equipment was selected considering:
- Required processing rate.
- Available space.
- Applicable regulations.
- Future scalability.
Customized settings based on production type
The solution was tailored to the client’s specific needs, adjusting dimensions, capacities, and automation to ensure seamless integration.
Mecanova Equipment Implemented
Slaughtering Lines to Modernize the Slaughterhouse
The upgrade included complete slaughtering systems that allow for faster, more precise, and safer work.
Lifting and Aerial Transport Equipment
Automated overhead transport eliminated unnecessary stops and enabled a smooth transition between processes.
Stunning and Bleeding Solutions
The incorporation of modern equipment ensured a safer, more efficient process aligned with animal welfare regulations.
Modernize the Equipment for the Cutting Rooms
Tables, Saws, Conveyor Belts, and Lowering Systems
Mecanova integrated updated equipment that is more hygienic, durable, and designed to withstand the rigors of daily work.
Integration into the Existing Workflow
Equipment was strategically relocated to maximize ergonomics and reduce movement.
Automation and Control Systems
Software and Sensors Applied to Performance
The new plant incorporated real-time measurements to monitor times, batches, and productivity, enabling more precise and objective management.
The assembly process for modernize the equipment
Specialist-Supervised Installation
The entire installation process for modernizing the slaughterhouse and cutting room equipment was overseen by Mecanova’s specialized technicians, guaranteeing quality and precision at every step.
Coordination Between Engineering and Production
Work was carried out without disrupting the client’s daily processes, preventing any loss of productivity.
Testing, Calibration, and Commissioning
Each piece of equipment was meticulously adjusted to achieve the expected performance.
Fine-Tuned to Maximize Performance
Thanks to the technical team’s expertise, the slaughterhouse and cutting rooms were optimized from day one.
Results obtained in the modernization of the facility
Increased Production Capacity
The client significantly increased the processed volume without needing to add shifts.
Reduced Operating Costs
The modernization of the meat processing facility reduced breakdowns, energy consumption, and downtime.
Improved Safety and Ergonomics
Modernizing the slaughterhouse reduced workplace hazards and facilitated the daily work of the operators.
Increased Final Product Quality
More precise control and improved workflow resulted in more uniform cuts and a superior final finish in the cutting rooms.
Impact on Overall Profitability
The client recouped their investment faster than expected, thanks to improved productivity and reduced costs.
Customer testimonial regarding the modernization of the facility
Perception of Change
The client highlighted Mecanova’s ability to understand their needs and propose solutions to “modernize their meat processing facility.”
Most Valued Benefits
- Equipment reliability.
- Comprehensive technical support.
- Greater efficiency without increased fixed costs.
Feedback on Mecanova’s Technical Support
Personalized attention and prompt resolution of any questions or adjustments were particularly emphasized.
Conclusion
Modernizing the equipment in a meat processing facility (whether a slaughterhouse, cutting plant, or processing plant) is not just about installing new machines: it’s a strategic decision that can redefine a company’s competitiveness. This case demonstrates how, with the right combination of analysis, technology, and professional support, an initial idea can be transformed into a modern, safe, profitable, and future-proof facility.
Mecanova, with its practical approach and industry experience, continues to demonstrate that innovation is accessible when you have the right partner.
FAQs
It depends on the size and complexity, but Mecanova plans the process to minimize disruptions.
Yes, specific areas can be replaced or upgraded without affecting the entire plant.
In most cases, Mecanova organizes the work to avoid stoppages or minimize them.
From stunning and bleeding line equipment, through processing lines, to specific solutions such as loading arms, tripe machines, tables, or airway systems.
A technical assessment is recommended when bottlenecks, recurring breakdowns, or increased operating costs occur.
Want to learn more about how you can save money by modernizing your meat processing facility? Contact one of our expert advisors and discover how to easily and efficiently modernize your slaughterhouse.